![]() In most cases the assembled male connectors are not available for sale. Mating parts on devices are mainly the female connectors matching to the given application. Here we have the mating part already assembled within a device. Synonym: Board-to-wire Connector, PCB-Header ![]() A good example is Micro-Pack 100W Header Unsealed Series. A very typical Board-to-Wire connection is to connect the engine control unit with the power harness. The female connector is linked to the male connector so the female terminals are connected to the wiring harness. Mainly the male connector named “PCB Header” is fixed with the conductor board. This kind of connection system is used to fix a connection onto a conductor board. Synonym: Wire-to-wire Connector, Inline Connector A very common wire-to-wire connection system is Metri-Pack 280. electrical window lift) with the main power harness or any other kind of partial harness. Mainly this kind of connection is used to connect or disconnect any small application (e.g. As a result you will have a linkable part of a harness. This production requirement is also valid for used terminals and allows this specific industry to find a variety of special technical solutions.ĭepending on what has to be connected you can separate connection systems into three different types: Wire-to-wire ConnectionĪt this type of connection a male connector is linked with a female connectors and “filled” with terminals on both sides. Producers main tasks are to invent connection systems to a very high level of functionality combined with a malfunction rate of zero taking into account increased amounts of connection systems per car. Besides a variety of environmental conditions inside a car (high temperature, vibrations, splash water, oil, braking oil and many more) connection systems need to be connectable and/or disconnectable in rough working conditions. ![]() The main difference of automotive connection systems to any other branch is the very high level of technical reliability set by OEMs (Original Equipment Manufacturers) like e.g. īut what makes an automotive connection system different to an industrial or telecommunication connection system for example?Ĭharacteristics of automotive connection systems The connector housing is used as an insulating body. ![]() Connected matching terminals (male+female) are the items which insures that the user has a linked electrical connection. The terminals are mainly produced as metal stamped terminals available in different shapes and plating depending on the used application. On the male side you will have to use male terminals/pins and on the female side you will have to use female terminals/pins. A connection system consists of two mating connectors which are combined into a fully working connection system. They are used to connect or disconnect prefabricated parts or devices to the given wiring harness. Your personal input in helping extend this live data file is highly appreciated!Ĭonnectors are mainly used to connect or disconnect electrical lines. So we will try to introduce you to the basic elements, their wordings and functionality as best and easily as possible. It might sound surprising – but connection systems and all related topics are a fundamental science at its best. In the following we would like to share some collected basic information on Connection Systems to help the reader and user to understand common wordings, submit some technical background and to raise your interest for this very exciting world of connection systems. 2.7.2 Performance indicators of Terminals
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